AWS/ASME A 5.3 E1100 Aluminum Welding Electrodes

For arc welding aluminums alloyed with copper, silicon, and magnesium. Also excellent for joining dissimilar grades of aluminum.

Products Details

EN 573-3: E Al DIN: 1732: EL-Al
FEATURES & APPLICATIONS: For arc welding aluminums alloyed with copper, silicon, and magnesium. Also excellent for joining dissimilar grades of aluminum. Pure aluminum arc welding electrode with exclusive self lifting slag. Other aluminum grades such as 12%Si, 5%Si and Al Mn, etc. are also available. Unique self lifting slag. Pure white long shelf life extruded flux coating outlasts conventional products in moisture resistance. Can be manufactured in a variety of custom colors. Available in hermetically sealed PURE ALUMINUM pull ring cans or vacuum packed foil bags for extended shelf life.
All Weld Metal Analysis (Typical Weight %):
lux Color: White or Custom Colors
Si Cu Fe Ti Mn Zn Be Al
.091 .05 .45 .01 .005 .002 .0002 Bal.
TYPICAL MECHANICAL PROPERTIES:
Undiluted Weld Metal Maximum Value Up to: Tensile Strength: 34,000 psi (250 N/MPa) Yield Strength: 20,000 psi (150 N/MPa) Elongation: 5%
Welding Current & Instructions
Recommended Current: DC Reverse (+)
Diameter (mm) 3/32 (2.5) 1/8 (3.25)
Minimum Amperage 50 70
Maximum Amperage 80 120
Welding Techniques: Start by using the upper portion of the amperage range. Feed the electrode quickly and move fast maintaining a very close arc gap. Welding Positions: Flat, Horizontal
DEPOSITION RATES:
Diameter(mm) Length(mm) Weldmetal/Electrode Electrodes perlb (kg) ofWeldmetal Arc Time ofDeposition min/lb (kg) AmperageSettings RecoveryRate
3/32 (2.5) 14″ (350) .14oz (4.3g) 114 (251) 110 (242) 70 90%
1/8 (3.25) 14″ (350) .23oz (6.5g) 70 (153) 62 (136) 110 90%
5/32 (4.0) 14″ (350) .33oz (9.6g) 48 (107) 47 (103) 135 90%
APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS:
Diameter (mm) 3/32 (2.5) 1/8 (3.25) 5/32 (4.0)
Length (mm) 14″ (350) 14″ (350) 14″ (350)
Electrodes / lb 49 33 23
Electrodes / kg 108 73 51
Aluminum and Aluminum Alloy Electrode L109  

GB/T E1100

AWS A5.3 E1100

Description: L109 is a pure aluminum electrode with a salt-based coating. Use DCEP (direct current electrode positive). Try to use a short arc to weld. Application: Used for welding aluminum plates and pure aluminum containers.   Chemical composition of weld metal(%):

Si+Fe

Cu

Mn

Zn

Al

Other

≤0.95

0.05 ~ 0.20

≤0.05

≤0.10

≥99.0

≤0.15

    Mechanical properties of weld metal:

Test item

Tensile strength

Mpa

Guaranteed

≥80

  Recommended current:

Rod diameter

mm)

3.2

4.0

5.0

Welding current

A)

80 ~ 100

110 ~ 150

150 ~ 200

  Notice: 1. The electrode is very easy to be affected by moisture, so it should be stored in a dry airtight container to prevent it from deteriorating due to moisture; the electrode must be baked at about 150°C for 1 to 2 hours before welding; 2. Backing plates should be used before welding, and welding should be performed after preheating to 200 ~ 300°C according to the thickness of the weldment; the welding rod should be perpendicular to the surface of the weldment, the arc should be as short as possible, and the replacement of welding rods must be carried out quickly; 3. The weldment must be cleaned of oil and impurities before welding, and the slag should be carefully removed after welding, and rinsed with steam or hot water.       Wenzhou Tianyu Electronic Co., Ltd. was established in 2000. We have been engaged in the manufacturing of welding electrodes, welding rods, and welding consumables for more than 20 years. Our main products include stainless steel welding electrodes, carbon steel welding electrodes, low alloy welding electrodes, surfacing welding electrodes, nickel & cobalt alloy welding electrodes, mild steel & low alloy welding wires, stainless steel welding wires, gas-shielded flux cored wires, aluminum welding wires, submerged arc welding. wires, nickel & cobalt alloy welding wires, brass welding wires, TIG & MIG welding wires, tungsten electrodes, carbon gouging electrodes, and other welding accessories & consumables.  

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